Here is my problem: I have polyurethane spray foam inside the assembly cavity of my walls and unvented flatroof ceiling. It's impossible to air seal all the joints and sistered joists with caulk or sealant because where the SPF meets the joints, the seam is thin and air goes right though the SPF and enters the joints.
I'm considering an additional air seal inside the wall by covering the ceiling with something like Henry Blueskin® VP100 or some peal and stick air barrier that will still allow moisture to dry on the inside as to not have 2 vapour barriers, but stop any air and thus condensation.
Hi Anomika
There would be no problem adding a peel-and-stick membrane that covers interior spray foam, and it would definitely give you an excellent air seal.
But a 'double vapour barrier' isn't really something you need to concern yourself with, so don't go out of your way to find a breathable membrane. Even if the SPUF itself is not providing a proper air seal, it is most definitely acting as a vapour barrier, so putting another vapour impermeable membrane (like 6 mil poly) right against it really wouldn't make a difference in terms of vapour migration through the wall and roof assembly.
And while that solution would work fine, it sounds like an expensive one. You could save quite a bit of money if you were to just use standard 6 mil polyethene. If you pre-seal the joints in the poly with acoustic seal and even cover the staple holes, I think you could achieve a comparable air barrier but at a fraction of the price.
My only concern in what you write is not knowing exactly what you mean when you say the seams are 'thin'. If you mean there is an insufficient amount of insulation that is causing the problem, then you will be experiencing a lot of heat loss, if that's the case you may wish the thicken the insulation for energy efficiency purposes.