Modern staw bale construction: high performance, durable and affordable
Straw bale SIPS (Structural Insulated Panels) have all the benefits of traditional straw bale homes, but address all the risks.
BioSIPS Pre-fabricated straw bale panels by Nature Built Wall Systems Inc.
Traditional straw bale home construction can be a low-tech and affordable route to a very ecologically responsible home. There are, however, some legitimate drawbacks and challenges that can cause many people to dismiss it completely as a building technique.
It seems all of these issues (some real, some less so) have been addressed by the marrying of this ancient building technique with modern pre-fab construction practices.
Here is what you might have heard and already think about straw bale homes:
They are too labour-intensive and therefore expensive. They can't handle the humid climate. The risk of water damage during construction is too great. They look like a gnome's house. They will be infested with bugs and mice. They are at a greater risk of fire.
Every one of those concerns has been debunked, or bypassed by a Peterborough, Ontario based company called Nature Built Wall Systems. In fact, I hit co-founder Chris Magwood with all those questions, knowing full well that I would be forced to answer them all myself if I wrote about their panels.
The answers? Virtually impenetrable to rodents and bugs, excellent protection against fire, modern looking, durable and affordable.
Chris has been building straw bale homes for 18 years, and building them in panel form since the year 2000. He has installed moisture meters inside walls dating back 15 years, so his confidence in this as a building technique comes from technically monitoring their durability over a 15 year period.
A more merciless test of their ability to withstand humidity has been going on since the early 2000s in the UK, where Chris helped a company named Modcell develop this system.
The climate in Great Britain is notoriously damp and they have had great success with their buildings. This should help alleviate concerns that they are inappropriate for the Canadian climate, as our typical humidity levels are not nearly as extreme those in the UK.
By creating panels in the controlled environment of a manufacturing plant, these fabricated walls ensure the ideal moisture content of materials. Being sealed on all sides by wood and plaster further protects panels from weather during construction, and the quick installation of finished panels means you can get a roof over them quickly.
When I spoke with Chris Magwood about the public perception regarding moisture issues, he had this to say: " We think nothing about putting trees in our walls; straw is the same organic material. It's like a bunch of small trees bundled together".
One big advantage of straw bale over conventional wood frame construction is that a straw panel will be able to dry to either side, compared to most homes that include an impermeable barrier of polyethylene that prevents drying to the interior during our hot, humid summer months.
© Nature Built Wall Systems
While loose, dry straw would easily ignite, once compressed into a bale you would have a hard time lighting it on fire. Sandwiched between two layers of plaster, it becomes one of the most fireproof houses you could build. Bugs and rodents aren't known to chew through cement, so again this is not a real concern.
As for the look of the place, Nature Built will supply you with pre-painted panels if you choose, and you can also attach siding to it should you want a more traditional exterior look. Interior walls are straight and true, and require only mudding as any gypsum board wall would.
And now for the best part; the price. Nature Built was reluctant to say exactly how their price compares to conventionally built homes, but that is simply because there are too many variables in other wall systems. But they are quite confident that they will come out cheaper most of the time.
© Nature Built Wall Systems
BioSIPS will cost you about $18 per square foot of wall space, where a normal home is estimated anywhere from $16 to $25 per square foot. And at those prices, you are lucky to see a wall that performs half as well as straw.
Normal walls have a 'true' R value of approximately R13 to R16 when you factor in all the wood that makes up the frame. In comparison, a straw bale wall will be a true R36. SIPS also lend themselves well to creating an airtight home, which will also greatly reduce heat loss, as well as moisture damage in the interior of walls.
If you are looking into green building techniques, you are likely aware of the urgent need to reduce carbon emissions into the atmosphere. Straw does that two ways - by being a very energy-efficient wall, and secondly, its raw materials act as carbon storage.
Lastly, this generation is seeing a disturbing trend towards more respiratory illnesses, specifically a huge spike in reported cases of asthma. Indoor air quality is something we should spend a bit more time thinking about, and BioSIPS are big winners in that arena. Straw is a natural and non-toxic material; raw wood and concrete are equally benign, so this can be a good start to creating a healthy home.